Barrel Heating Zones 3 to 7 Zones Conical Twin Screw and Barrel Suitable for Diverse Extrusion Tasks Requiring Accurate Thermal Management

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed specifically for high-performance injection molding applications. This product is a crucial part of the Injection Molding Screw Set, known for its precision engineering and durability, which ensures optimal processing efficiency and product quality. The design incorporates a Twin-Conical Screw Assembly that enhances material mixing and homogenization, making it ideal for a wide range of polymer processing tasks.

One of the standout features of this Conical Twin Screw and Barrel is the exceptional barrel nitriding depth, which ranges between 0.5mm and 0.8mm. This nitriding process significantly improves the hardness and wear resistance of the barrel surface, extending the lifespan of the component even under the most demanding operational conditions. The enhanced surface hardness helps maintain consistent performance while reducing maintenance requirements and downtime.

The barrel is constructed from high-grade alloy steel, chosen for its superior mechanical properties, toughness, and resistance to corrosion and abrasion. This high-quality material ensures that the barrel can withstand high temperatures and pressures typical in injection molding processes, providing reliable performance over prolonged periods. The robust construction of the barrel complements the sophisticated Twin-Conical Screw Assembly, creating a system that delivers excellent durability and reliability.

Surface quality is a critical aspect of the Injection Molding Screw Set, and this product excels with a surface roughness of Ra0.4um. Such a smooth finish minimizes friction between the screw and barrel, enhancing material flow and reducing the risk of polymer degradation during processing. This smooth surface also facilitates easier cleaning and maintenance, contributing to overall operational efficiency.

The screw cooling method is another vital feature of this Conical Twin Screw and Barrel. It offers flexible cooling options with both oil cooling and water cooling systems available. These cooling methods help maintain optimal operating temperatures, preventing overheating and ensuring stable processing conditions. Effective cooling is essential for preserving the integrity of both the screw and barrel, and for achieving consistent product quality in injection molding operations.

Moreover, the screw rotation speed for this Twin-Conical Screw Assembly ranges from 0 to 60 rpm, providing a wide operational window to accommodate various processing requirements. This variable speed capability allows operators to adjust the screw speed to match the specific needs of different materials and molding processes, enhancing versatility and control over the production cycle. The precise control over screw rotation speed contributes to improved mixing efficiency and melt homogeneity.

In summary, the Conical Twin Screw and Barrel is a high-performance component within the Injection Molding Screw Set, featuring a robust Twin-Conical Screw Assembly. Its key attributes—barrel nitriding depth of 0.5mm to 0.8mm, high-grade alloy steel barrel construction, ultra-smooth surface roughness of Ra0.4um, versatile oil/water cooling options, and adjustable screw rotation speed of 0-60 rpm—combine to provide exceptional durability, efficiency, and processing precision. This product is ideal for manufacturers seeking reliable, long-lasting injection molding components that deliver consistent, high-quality results across a variety of polymer processing applications.

Features:

• Product Name: Conical Twin Screw and Barrel
• Surface Roughness: Ra0.4um for a smooth finish
• Product Nitriding Depth: 0.5mm - 0.8mm for enhanced durability
• Barrel Nitriding Depth: 0.5mm - 0.8mm ensuring long-lasting wear resistance
• Barrel Cooling Options: Air or Water Cooling for optimal temperature control
• Barrel Material: High-grade Alloy Steel providing superior strength
• Includes Twin-Conical Screw Assembly for efficient processing
• Designed as a Conical Tandem Screw System to improve material flow
• Barrel and Screw Combination tailored for maximum performance and reliability

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 51/105, is an advanced Injection Molding Screw Set designed for high precision and efficiency in plastic processing industries. Manufactured in China and certified with ISO9001, this product guarantees quality and reliability for various injection molding applications. With a minimum order quantity of just 1 set and a competitive price of USD $2300/set, it is accessible for both small and large-scale manufacturers seeking to upgrade their molding equipment.

This Injection Molding Screw Set features a conical tandem screw system that provides superior mixing and melting performance, making it ideal for processing a wide range of polymers. The screws have a nitriding depth of 0.5mm-0.8mm, ensuring enhanced durability and wear resistance during prolonged use. The barrel straightness is maintained at an impressive 0.015mm/m, which ensures consistent material flow and reduces the risk of defects in molded parts.

One of the key application occasions for the Jialong Conical Twin Screw and Barrel is in precision injection molding of automotive components, medical devices, and consumer electronics, where material homogeneity and molding accuracy are critical. Its screw rotation speed ranges from 0 to 60 rpm, allowing operators to finely tune processing parameters to suit different polymer types and product specifications.

The product is also well-suited for manufacturing scenarios requiring efficient heat management, as it supports both oil cooling and water cooling methods for the screw, along with air or water cooling options for the barrel. This flexibility enables stable temperature control, which is essential for maintaining material properties and reducing cycle times in production.

Packaged securely in a wooden package, the Conical Twin Screw and Barrel ensures safe delivery within 1-35 workdays, depending on order and shipping conditions. Payment terms are convenient with T/T accepted, facilitating smooth transactions for international buyers. Overall, the Jialong 51/105 Injection Molding Screw Set is an excellent choice for industries seeking a durable, high-performance conical tandem screw system for their injection molding machines.

Customization:

Jialong offers customizable Conical Twin Screw and Barrel products, model number 51/105, made in China and certified with ISO9001. Each Screw and Cylinder Unit is precision-engineered with a screw surface roughness of Ra 0.4μm and a nitriding depth of 0.5mm-0.8mm to ensure durability and optimal performance.

The Barrel and Screw Combination can be tailored with 3 to 7 barrel heating zones and features a screw rotation speed ranging from 0 to 60 rpm. For temperature control, the screw cooling method can be selected between oil cooling and water cooling based on your process requirements.

We accept a minimum order quantity of 1 set, priced at USD $2300 per set. Products are securely packaged in wooden packages to ensure safe delivery within 1 to 35 work days. Payment terms are T/T.

Choose Jialong for reliable and customizable Screw and Cylinder Unit solutions that meet your specific industrial needs.

Support and Services:

Our Conical Twin Screw and Barrel products are designed to provide exceptional performance and reliability in various industrial applications. We offer comprehensive technical support to ensure optimal operation and maintenance of your equipment.

Our technical support services include installation guidance, operational troubleshooting, routine maintenance advice, and performance optimization. Our expert team is dedicated to helping you achieve maximum efficiency and longevity from your Conical Twin Screw and Barrel systems.

Additionally, we provide customized service solutions tailored to your specific processing requirements. This includes wear part replacement, system upgrades, and on-site support to minimize downtime and maintain continuous production.

We are committed to delivering high-quality products backed by professional service and technical expertise, ensuring your complete satisfaction and success.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is securely wrapped with industrial-grade protective materials to prevent any damage from moisture, dust, or impact.

For shipping, the Conical Twin Screw and Barrel is placed in a custom-fitted crate or sturdy wooden box, providing additional stability and cushioning. The packaging is clearly labeled with handling instructions and product details to facilitate safe and efficient delivery.

We offer multiple shipping options to accommodate different delivery timelines and locations, ensuring that your order arrives on time and in perfect condition. Tracking information will be provided upon dispatch for your convenience.